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Container Edition SG 3000e Series

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.4: Battery Installation and Cable Routing
- 1.5: Battery Removal
- 1.6: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.7: Controller/Microprocessor Service Precautions
- 1.8: Welding on Refrigeration Units or Containers
- 1.9: High Pressure Fuel Hazards
- 1.10: First Aid
Chapter 2: Specifications
- 2.1: Generator
- 2.2: Electrical Control System
- 2.3: Engine
- 2.4: Controller Default Settings
- 2.5: Series Unit Weight
Chapter 3: Maintenance Inspection Schedule
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: EMI 3000
- 4.3: SG Microprocessor Controller
- 4.4: Unit Instruments
  - Indicator LEDs
- 4.5: Unit Protection Devices
- 4.6: Fuel Level Sensor Option
Chapter 5: Photos, Illustrations and Measurements
Chapter 6: Genset Model Features
Chapter 7: SG+ 1.5 Controller and Operating Instructions
- 7.1: SG+ 1.5 Controller Description
  - Controller Overview
  - Miscellaneous Controller Features
- 7.2: SG+ 1.5 - Navigating the Controller Menus
- 7.3: SG+ 1.5 New Controller Set Up
- 7.4: SG+ 1.5 Operating Instructions
  - 7.4.1: Pretrip Inspection
  - 7.4.2: Starting the Unit
  - 7.4.3: After Start Inspection
  - 7.4.4: Main Menu
  - 7.4.5: Data Menu
    - 7.4.5.1: Engine Menu
    - 7.4.5.2: Generator
    - 7.4.5.3: Unit
    - 7.4.5.4: Internal States
  - 7.4.6: Alarm List Menu SG+ 1.5
    - Alarm Types
    - Displaying and Acknowledging Alarms
  - 7.4.7: Message List Menu SG+ 1.5
  - 7.4.8: Commands Menu
    - 7.4.8.1: Pretrip Inspection Test (PTI)
    - 7.4.8.2: Manual Function Test
    - 7.4.8.3: Speed Control
  - 7.4.9: Misc. Functions Menu
    - 7.4.9.1: C/F Temperature and Language Mode
    - 7.4.9.2: SW/HW Version (Software / Hardware)
    - 7.4.9.3: Timers
    - 7.4.9.4: Counters
    - 7.4.9.5: Date and Time
  - 7.4.10: Configuration Menu
    - 7.4.10.1: Controls
    - 7.4.10.2: Unit Configuration
    - 7.4.10.3: Option Configuration
    - 7.4.10.4: System Configuration
    - 7.4.10.5: MISCH Configuration
  - 7.4.11: Event Log Menu
    - 7.4.11.1: Events
    - 7.4.11.2: Fuel Events
    - 7.4.11.3: USB Copy Event Log
  - 7.4.12: LogView and Viewing SG+ Logs
  - 7.4.13: Setting Hour Meter Thresholds and Resetting Hour Meters
Chapter 8: Electrical Maintenance
- 8.1: Battery
- 8.2: Relays
- 8.3: Fuses
- 8.4: Unit Wiring
- 8.5: Wire Harness Routing
- 8.6: 12 Vdc Charging System
Chapter 9: Engine Maintenance
- 9.1: EMI 3000
- 9.2: Engine Oil Change
- 9.3: Oil Filter Change
- 9.4: Low Oil Pressure
- 9.5: Engine Cooling System
  - 9.5.1: Extended Life Coolant (ELC)
  - 9.5.2: Antifreeze Maintenance Procedure
  - 9.5.3: Bleeding Air from the Cooling System
  - 9.5.4: Engine Thermostat
- 9.6: Engine Fuel System
  - 9.6.1: Operation
  - 9.6.2: Fuel Line Routing
  - 9.6.3: Maintenance
  - 9.6.4: Fuel Return Line Replacement
  - 9.6.5: Bleeding the Fuel System
  - 9.6.6: Draining Water from Fuel Tank
  - 9.6.7: Fuel Filter/Water Separator
    - 9.6.7.1: Fuel Filter/Water Separator Replacement
  - 9.6.8: Engine Speed Adjustments
  - 9.6.9: Injection Pump Timing
  - 9.6.10: Injection Pump Removal
  - 9.6.11: Injection Pump Reinstallation
  - 9.6.12: Fuel Solenoid Replacement
- 9.7: Engine Valve Clearance Adjustment
- 9.8: Crankcase Breather
- 9.9: EMI 3000 Air Cleaner
- 9.10: Water Pump Belt Service
Chapter 10: Alternator Operation and Diagnosis
Chapter 11: Structural/Accessory Maintenance
- 11.1: Unit Inspection
- 11.2: Mounting Bolts
- 11.3: SGSM Typical Unit Installation
- 11.4: SGSM Keener Arm Unit Installation
- 11.5: SGCM Unit Installation
- 11.6: SGCO Clip-on Corner Clamp Unit Installation
Chapter 12: Telematics Information
Chapter 13: Mechanical Diagnosis
Chapter 14: Diagram Index
Chapter 15: CONTROLLER MENU GUIDE
Chapter 16: Controller Menu Guide

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Engine Maintenance

In this section:

EMI 3000
Engine Oil Change
Oil Filter Change
Low Oil Pressure
Engine Cooling System
Engine Fuel System
Engine Valve Clearance Adjustment
Crankcase Breather
EMI 3000 Air Cleaner
Water Pump Belt Service

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