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Container Edition SG 3000e Series

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.4: Battery Installation and Cable Routing
- 1.5: Battery Removal
- 1.6: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.7: Controller/Microprocessor Service Precautions
- 1.8: Welding on Refrigeration Units or Containers
- 1.9: High Pressure Fuel Hazards
- 1.10: First Aid
Chapter 2: Specifications
- 2.1: Generator
- 2.2: Electrical Control System
- 2.3: Engine
- 2.4: Controller Default Settings
- 2.5: Series Unit Weight
Chapter 3: Maintenance Inspection Schedule
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: EMI 3000
- 4.3: SG Microprocessor Controller
- 4.4: Unit Instruments
  - Indicator LEDs
- 4.5: Unit Protection Devices
- 4.6: Fuel Level Sensor Option
Chapter 5: Photos, Illustrations and Measurements
Chapter 6: Genset Model Features
Chapter 7: SG+ 1.5 Controller and Operating Instructions
- 7.1: SG+ 1.5 Controller Description
  - Controller Overview
  - Miscellaneous Controller Features
- 7.2: SG+ 1.5 - Navigating the Controller Menus
- 7.3: SG+ 1.5 New Controller Set Up
- 7.4: SG+ 1.5 Operating Instructions
  - 7.4.1: Pretrip Inspection
  - 7.4.2: Starting the Unit
  - 7.4.3: After Start Inspection
  - 7.4.4: Main Menu
  - 7.4.5: Data Menu
    - 7.4.5.1: Engine Menu
    - 7.4.5.2: Generator
    - 7.4.5.3: Unit
    - 7.4.5.4: Internal States
  - 7.4.6: Alarm List Menu SG+ 1.5
    - Alarm Types
    - Displaying and Acknowledging Alarms
  - 7.4.7: Message List Menu SG+ 1.5
  - 7.4.8: Commands Menu
    - 7.4.8.1: Pretrip Inspection Test (PTI)
    - 7.4.8.2: Manual Function Test
    - 7.4.8.3: Speed Control
  - 7.4.9: Misc. Functions Menu
    - 7.4.9.1: C/F Temperature and Language Mode
    - 7.4.9.2: SW/HW Version (Software / Hardware)
    - 7.4.9.3: Timers
    - 7.4.9.4: Counters
    - 7.4.9.5: Date and Time
  - 7.4.10: Configuration Menu
    - 7.4.10.1: Controls
    - 7.4.10.2: Unit Configuration
    - 7.4.10.3: Option Configuration
    - 7.4.10.4: System Configuration
    - 7.4.10.5: MISCH Configuration
  - 7.4.11: Event Log Menu
    - 7.4.11.1: Events
    - 7.4.11.2: Fuel Events
    - 7.4.11.3: USB Copy Event Log
  - 7.4.12: LogView and Viewing SG+ Logs
  - 7.4.13: Setting Hour Meter Thresholds and Resetting Hour Meters
Chapter 8: Electrical Maintenance
- 8.1: Battery
- 8.2: Relays
- 8.3: Fuses
- 8.4: Unit Wiring
- 8.5: Wire Harness Routing
- 8.6: 12 Vdc Charging System
Chapter 9: Engine Maintenance
- 9.1: EMI 3000
- 9.2: Engine Oil Change
- 9.3: Oil Filter Change
- 9.4: Low Oil Pressure
- 9.5: Engine Cooling System
  - 9.5.1: Extended Life Coolant (ELC)
  - 9.5.2: Antifreeze Maintenance Procedure
  - 9.5.3: Bleeding Air from the Cooling System
  - 9.5.4: Engine Thermostat
- 9.6: Engine Fuel System
  - 9.6.1: Operation
  - 9.6.2: Fuel Line Routing
  - 9.6.3: Maintenance
  - 9.6.4: Fuel Return Line Replacement
  - 9.6.5: Bleeding the Fuel System
  - 9.6.6: Draining Water from Fuel Tank
  - 9.6.7: Fuel Filter/Water Separator
    - 9.6.7.1: Fuel Filter/Water Separator Replacement
  - 9.6.8: Engine Speed Adjustments
  - 9.6.9: Injection Pump Timing
  - 9.6.10: Injection Pump Removal
  - 9.6.11: Injection Pump Reinstallation
  - 9.6.12: Fuel Solenoid Replacement
- 9.7: Engine Valve Clearance Adjustment
- 9.8: Crankcase Breather
- 9.9: EMI 3000 Air Cleaner
- 9.10: Water Pump Belt Service
Chapter 10: Alternator Operation and Diagnosis
Chapter 11: Structural/Accessory Maintenance
- 11.1: Unit Inspection
- 11.2: Mounting Bolts
- 11.3: SGSM Typical Unit Installation
- 11.4: SGSM Keener Arm Unit Installation
- 11.5: SGCM Unit Installation
- 11.6: SGCO Clip-on Corner Clamp Unit Installation
Chapter 12: Telematics Information
Chapter 13: Mechanical Diagnosis
Chapter 14: Diagram Index
Chapter 15: CONTROLLER MENU GUIDE
Chapter 16: Controller Menu Guide

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Engine Fuel System

The components of the fuel system are:

Fuel tank
Hand fuel pump
Injection pump
Injection nozzles

In this section:

Operation
Fuel Line Routing
Maintenance
Fuel Return Line Replacement
Bleeding the Fuel System
Draining Water from Fuel Tank
Fuel Filter/Water Separator
Engine Speed Adjustments
Injection Pump Timing
Injection Pump Removal
Injection Pump Reinstallation
Fuel Solenoid Replacement

Parent topic: Engine Maintenance

Last Updated : 01/12/2022

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