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Container Edition SG 3000e Series
i
Preface For None
ii
Introduction
General Information
Revision History
Customer Satisfaction Survey
Serial Number Location
Chapter 1:
Safety Precautions
1.1:
Danger, Warning, Caution, and Notice
1.2:
General Practices
1.3:
Electrical Hazards
High Voltage
Low Voltage
1.4:
Battery Installation and Cable Routing
1.5:
Battery Removal
1.6:
Electrostatic Discharge Precautions
Electrostatic Discharge and the Controller
1.7:
Controller/Microprocessor Service Precautions
1.8:
Welding on Refrigeration Units or Containers
1.9:
High Pressure Fuel Hazards
1.10:
First Aid
Chapter 2:
Specifications
2.1:
Generator
2.2:
Electrical Control System
2.3:
Engine
2.4:
Controller Default Settings
2.5:
Series Unit Weight
Chapter 3:
Maintenance Inspection Schedule
Chapter 4:
Unit Description
4.1:
General Description
4.2:
EMI 3000
4.3:
SG Microprocessor Controller
4.4:
Unit Instruments
Indicator LEDs
4.5:
Unit Protection Devices
4.6:
Fuel Level Sensor Option
Chapter 5:
Photos, Illustrations and Measurements
SGCO 3000e
SGCM 3000e
SGSM 3000e
SGCO 3000e Control Box
SGCM/SGSM 3000e Control Box
Chapter 6:
Genset Model Features
Chapter 7:
SG+ 1.5 Controller and Operating Instructions
7.1:
SG+ 1.5 Controller Description
Controller Overview
Miscellaneous Controller Features
7.2:
SG+ 1.5 - Navigating the Controller Menus
Data Menu
Alarm List Menu
Message List Menu
Commands Menu
Misc. Functions Menu
Configuration Menu
Event Log Menu
Standard Display
Pause Mode Displays
Controller Link Down Display
7.3:
SG+ 1.5 New Controller Set Up
7.4:
SG+ 1.5 Operating Instructions
7.4.1:
Pretrip Inspection
7.4.2:
Starting the Unit
7.4.3:
After Start Inspection
7.4.4:
Main Menu
7.4.5:
Data Menu
7.4.5.1:
Engine Menu
7.4.5.2:
Generator
7.4.5.3:
Unit
7.4.5.4:
Internal States
7.4.6:
Alarm List Menu SG+ 1.5
Alarm Types
Displaying and Acknowledging Alarms
7.4.7:
Message List Menu SG+ 1.5
7.4.8:
Commands Menu
7.4.8.1:
Pretrip Inspection Test (PTI)
7.4.8.2:
Manual Function Test
7.4.8.3:
Speed Control
7.4.9:
Misc. Functions Menu
7.4.9.1:
C/F Temperature and Language Mode
7.4.9.2:
SW/HW Version (Software / Hardware)
7.4.9.3:
Timers
7.4.9.4:
Counters
7.4.9.5:
Date and Time
7.4.10:
Configuration Menu
7.4.10.1:
Controls
7.4.10.2:
Unit Configuration
7.4.10.3:
Option Configuration
7.4.10.4:
System Configuration
7.4.10.5:
MISCH Configuration
7.4.11:
Event Log Menu
7.4.11.1:
Events
7.4.11.2:
Fuel Events
7.4.11.3:
USB Copy Event Log
7.4.12:
LogView and Viewing SG+ Logs
7.4.13:
Setting Hour Meter Thresholds and Resetting Hour Meters
Chapter 8:
Electrical Maintenance
8.1:
Battery
8.2:
Relays
Pull Relay
Hold Relay
Throttle Relay
Quad Relay
Start Relay
Preheat Relay
8.3:
Fuses
8.4:
Unit Wiring
8.5:
Wire Harness Routing
8.6:
12 Vdc Charging System
Chapter 9:
Engine Maintenance
9.1:
EMI 3000
9.2:
Engine Oil Change
9.3:
Oil Filter Change
9.4:
Low Oil Pressure
9.5:
Engine Cooling System
9.5.1:
Extended Life Coolant (ELC)
9.5.2:
Antifreeze Maintenance Procedure
9.5.3:
Bleeding Air from the Cooling System
9.5.4:
Engine Thermostat
9.6:
Engine Fuel System
9.6.1:
Operation
9.6.2:
Fuel Line Routing
9.6.3:
Maintenance
9.6.4:
Fuel Return Line Replacement
9.6.5:
Bleeding the Fuel System
9.6.6:
Draining Water from Fuel Tank
9.6.7:
Fuel Filter/Water Separator
9.6.7.1:
Fuel Filter/Water Separator Replacement
9.6.8:
Engine Speed Adjustments
9.6.9:
Injection Pump Timing
9.6.10:
Injection Pump Removal
9.6.11:
Injection Pump Reinstallation
9.6.12:
Fuel Solenoid Replacement
9.7:
Engine Valve Clearance Adjustment
9.8:
Crankcase Breather
9.9:
EMI 3000 Air Cleaner
9.10:
Water Pump Belt Service
Chapter 10:
Alternator Operation and Diagnosis
10.1:
General Description
10.2:
Alternator Function
Starting Excitation
Running Excitation and Control
Overload
Overload Shutdown
10.3:
Alternator Diagnosis
Preliminary Checks
Test Instruments
Alternator Troubleshooting
Test 1 - Determine if problem is with the DSR or the Alternator
Test 2 - Alternator Exciter Field Testing
Test 3 - Alternator Stator Testing
Test 4- Exciter and Diode Test
10.4:
Megohmmeter
10.5:
Maintenance Procedures
General Inspection
Insulation
Field Coils, Stator Windings
Generator Housing
Generator Bearing
Impeller Fan
Coupling
10.6:
Alternator Replacement
Chapter 11:
Structural/Accessory Maintenance
11.1:
Unit Inspection
11.2:
Mounting Bolts
11.3:
SGSM Typical Unit Installation
11.4:
SGSM Keener Arm Unit Installation
11.5:
SGCM Unit Installation
11.6:
SGCO Clip-on Corner Clamp Unit Installation
Chapter 12:
Telematics Information
Telematics General Description
Telematics Component Locations
Telematics Module Cycle Identification (LED Flash)
Telematics Diagnostic Information
Telematics Fuel Level Sensor (optional)
Telematics Antenna
Pairing Telematics Module to SG Unit
Chapter 13:
Mechanical Diagnosis
Chapter 14:
Diagram Index
Chapter 15:
CONTROLLER MENU GUIDE
Chapter 16:
Controller Menu Guide
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SG+ 1.5 Controller and Operating Instructions
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