Mechanical Diagnostics

Condition Possible Cause Remedy
Compressor does not operate - no amperage draw. Controller on; unit start sequence still timing. Wait up to two minutes for compressor start-up.
No power to unit (condenser and evaporator fans do not operate). Locate fault and repair: power source, power plug, CB1 main circuit breaker, motor contactors, motor terminals, motor.
Open in 29 Vac control circuit. Check fuses and On/Off switch. Replace or repair as required.
Container temperature does not demand compressor operation. Adjust controller setpoint.
Compressor contactor inoperative. Replace compressor contactor.
No output signal from controller. Diagnose and replace the controller.
Unit on defrost. Turn Unit On/Off switch Off and then On again.
Detective high pressure or low pressure cutout switch. Replace defective switch.
High condenser head pressure causing high pressure cutout. Check refrigeration system and correct fault.
Defective compressor. Replace compressor.
Controller shut unit down on Compressor Over Temperature. Let compressor cool and controller will reset automatically. Check vapor injection valve and compressor temperature sensor.
Compressor motor internal thermal overload protection open. If compressor contactor is energized, wait 60 minutes for protector to cool and reset.
Compressor does not operate - excessive amperage draw or intermittent cycling on overload. Rotating scroll stuck. Replace compressor.
Seized or frozen compressor bearings. Replace compressor.
Improperly wired. Check/correct wiring against wiring diagram.
Low line voltage. Check line voltage - determine location of voltage drop.
Contacts in compressor contactor not closing completely. Check by operating manually. Repair or replace.
Open circuit in compressor motor winding. Check motor stator connections. Check stator winding for continuity. If open, replace compressor.
Defective compressor motor internal thermal overload protector. Replace thermal overload protector or compressor.
Refrigerant overcharge or high side restriction causing cycling on high pressure cutout. Check for restricted filter drier, in-line filter or high side; or refrigerant overcharge.
Inefficient condenser operation causing cycling on high pressure cutout. Check condenser airflow, condenser fan motor, fan blade, condenser grille, condenser coil temperature sensor, water pressure switch (option), water flow rate (option) and water-cooled condenser-receiver tank (option).
Compressor contactor burned out. Low line voltage. Increase line voltage to at least 90 percent of compressor motor rating.
Excessive line voltage. Reduce line voltage to at least 110 percent of compressor motor rating.
Short cycling. Eliminate cause of short cycling.
Unit short cycles. Refrigerant overcharge causing cycling on high pressure cutout. Purge system.
Inefficient condenser operation causing cycling on high pressure cutout. Check condenser airflow, condenser fan motor, condenser fan grille, condenser fan pressure switch, water pressure switch (option), water flow rate (option) and water-cooled condenser-receiver tank (option).
Noisy compressor Loose mounting bolts. Tighten mounting bolts.
Oil slugging or refrigerant flooding back. Perform controller pretrip test to check refrigerant charge. Check expansion valve adjustment. Check compressor for compressor oil.
Scroll rotating backwards. Check phase correction system and check unit wiring.
Defective compressor. Repair or replace compressor.
Condenser fan motor does not operate. Unit in Heat or Defrost. Check indicator. If unit is in Heat or Defrost, unit operation is normal (no remedy required).
Unit in Cool with low condenser temperature. Check indicator condenser temperature and discharge pressure. Condenser temperature may not require condenser fan operation (no remedy required; condenser fan also pulses on and off on a 30 second cycle to control condenser temperature).
Water pressure switch closed (Water-cooled position) (Option). If unit is on water cooled condenser operation, unit operation is normal. Otherwise water pressure switch must be Open for air-cooled condenser operation.
Defective water pressure switch (option). Replace defective switch.
Loose line connection. Tighten connections.
Open motor internal thermal overload protector. Check for seized bearings or defective thermal overload protector. Repair or replace as necessary.
Defective motor. Replace motor.
Detective condenser fan contactor. Replace defective contactor
No condenser fan output signal from controller. Diagnose and replace condenser fan contactor or controller.
Evaporator fan motor(s) does not operate. Unit on defrost. Check operating mode indicator LEDs.
Loose line connection. Tighten connections.
Open motor internal thermal overload protector. Check for seized bearings or defective thermal overload protector. Repair or replace as necessary.
Defective motor. Replace motor.
No low or high speed evaporator fan output signal from controller output module. Diagnose and replace output module or controller.