Temperature Sensors

Thermistor type temperature sensors are used. Each sensor is connected to a cable and placed in a sealed stainless steel tube. The temperature signal from the sensor is transmitted through the cable. Temperature sensors include the following:

  • Supply Air

  • Return Air

  • Evaporator Coil

  • Compressor LT Discharge Temperature Sensor

  • Compressor HT Discharge Temperature Sensor

  • Ambient Air

     
     
  1 Temperature Sensors
     
     
     
     

Sensor Installation

All sensors should be properly installed as follows:

  • Supply air sensors must be inserted to the bottom of the sensor tube and completely sealed by the grommet connection.

  • Return air sensor installs in a grommet between the evaporator fans.

  • Evaporator coil (defrost) sensor must be placed in the middle of the coil and 75 mm deep between the fins.

  • Ambient sensor must be placed on the bottom plate of the right forklift pocket.

  • Compressor discharge pressure transducer is attached to compressor head by adhesive. Refer to (Pressure Transducer (Sensor)).

Sensor Testing

The controller constantly monitors the left hand and right hand supply sensors, return sensor and defrost (evaporator coil) sensor to determine when to initiate a demand defrost. If a demand defrost is requested and defrost has occurred within the last 90 minutes, the controller initiates a probe test to check for a defective sensor.

During a Probe test, the VGA display shows [PROBE TEST PLEASE WAIT]. The controller operates the unit on high speed evaporator fans only for five minutes. All sensor temperatures are then compared.

  • Sensors with large temperature differences are discarded from the control algorithm. The controller then activates the appropriate Alarm codes to identify the defective sensor(s).

Sensor errors recorded during a probe test are cleared when the next Defrost is initiated or Unit On/Off switch is turned Off.

Note A manual probe test can be performed by a technician by selecting “SENSOR CHECK” from the Manual Test Function menu.
Evaporator Coil (Defrost) Sensor Location      
  A Coil Support Bracket
  B Front of Unit
  C Insert sensor at least 75 mm into coil between tube rows 2 and 3.
     
     
     
     

Resistance Values for Temperature Sensors

Sensors are permanently calibrated and can be checked using an ohmmeter. Ohm readings should agree with the data shown in the following sensor resistance tables.

Supply, Return, Evaporator Coil

°F °C Ohms °F °C Ohms
-40 -40 842,9 53.6 12 1046,8
-31 -35 862,5 57.2 14 1054,6
-22 -30 822,2 60.8 16 1062,4
-13 -25 901,9 64.4 18 1070,2
-4 -20 921,6 68 20 1077,9
5 -15 941,2 71.6 22 1085,7
10.4 -12 956,9 75.2 24 1093,5
14 -10 960,9 78.8 26 1101,2
17.6 -8 968,7 82.4 28 1109,2
21.2 -6 976,5 86 30 1116,7
24.8 -4 984,4 89.6 32 1124,5
28.4 -2 992,2 93.2 34 1132,2
32 0 1000,0 96.8 36 1139,9
35.6 2 1007,8 100.4 38 1147,7
39.2 4 1015,6 104 40 1155,4
42.8 6 1023,4 107.6 42 1163,1
46.4 8 1031,2 111.2 44 1170,8
50 10 1039,0 113 45 1174,7

Ambient Air Sensor

°F °C Ohms °F °C Ohms
-40 -40 42618 53.6 12 3360
-31 -35 32198 57.2 14 3094
-22 -30 24532 60.8 16 2852
-13 -25 18850 64.4 18 2632
-4 -20 14618 68 20 2431
5 -15 11383 71.6 22 2347
10.4 -12 9838 75.2 24 2079
14 -10 8941 78.8 26 1925
17.6 -8 8132 82.4 28 1785
21.2 -6 7406 86 30 1657
24.8 -4 6752 89.6 32 1539
28.4 -2 6164 93.2 34 1430
32 0 5634 96.8 36 1330
35.6 2 5155 100.4 38 1239
39.2 4 4721 104 40 1154
42.8 6 4329 107.6 42 1076
46.4 8 3907 111.2 44 1004
50 10 3652 113 45 970

Compressor Discharge Sensors R32

°F °C Ohms °F °C Ohms
-13 -25 1,121,457 185 85 9,202
-4 -20 834,716 194 90 7,869
5 -15 627,284 203 95 6,768
14 -10 475,743 212 100 5,848
23 -5 363,986 221 105 5,091
32 0 280,824 230 110 4,446
41 5 218,406 239 115 3,870
50 10 171,166 248 120 3,354
59 15 135,140 257 125 2,924
68 20 107,440 266 130 2,580
77 25 86,000 275 135 2,279
86 30 69,282 284 140 2,021
95 35 56,158 293 145 1,797
104 40 45,812 302 150 1,591
113 45 37,582 311 155 1,393
122 50 30,986 320 160 1,247
131 55 25,680 329 165 1,118
140 60 21,397 338 170 1,015
149 65 17,914 347 175 920
158 70 15,067 356 180 834
167 75 12,728 365 185 748
176 80 10,793 374 190 679

Compressor Discharge Sensors R134a

°F °C Ohms °F °C Ohms
32 0 351017 158 70 15502
35.6 2 315288 161.6 72 14410
39.2 4 283558 165.2 74 13405
42.8 6 255337 168.8 76 12479
46.4 8 230210 172.4 78 11625
50 10 207807 176 80 10837
53.6 12 187803 179.6 82 10110
57.2 14 169924 183.2 84 9438
60.8 16 153923 186.8 86 8817
64.4 18 139588 190.4 88 8242
68 20 126729 194 90 7710
71.6 22 115179 197.6 92 7216
75.2 24 104796 201.2 94 6759
78.8 26 95449 204.8 96 6335
82.4 28 87023 208.4 98 5941
86 30 79428 212 100 5574
89.6 32 72567 215.6 102 5234
93.2 34 66365 219.2 104 4917
96.8 36 60752 222.8 106 4623
100.4 38 55668 226.4 108 4348
104 40 51058 230 110 4092
107.6 42 46873 233.6 112 3854
111.2 44 43071 237.2 114 3631
114.8 46 39613 240.8 116 3423
118.4 48 36465 244.4 118 3229
122 50 33598 248 120 3047
125.6 52 30983 251.6 122 2877
129.2 54 28595 255.2 124 2718
132.8 56 26413 258.8 126 2569
136.4 58 24419 262.4 128 2430
140 60 22593 266 130 2299
143.6 62 20921 269.6 132 2176
147.2 64 19388 273.2 134 2118
150.8 66 17961 276.8 136 1953
154.4 68 16689 280.4 138 1852