Unit Protection Devices

Coolant Level Switch: The coolant level switch closes if the coolant level drops below an acceptable level. If it stays closed for a specified time, the microprocessor records Alarm Code 37.

Engine Coolant Temperature Sensor: The microprocessor uses the engine coolant temperature sensor to monitor the engine coolant temperature. If the engine coolant temperature rises above an acceptable level, the microprocessor records Alarm Code 41 and possibly 18. The microprocessor might also shut the unit down.

Fuses: Various fuses protect circuits and components.

Fuse Size Function
F1 5A 2A Power for REB
F2 15A On/Off Switch Circuit
F3 40A Fuel Solenoid/Starter Circuit
F4 None 2A No Fuse - All Bosch and Thermo King Alternators
2A Fuse - All Prestolite Alternators
F5 60A Preheat Circuit (See Note)
F6 15A High Speed Solenoid Circuit
F7 2A 8X Power for CAN bus
F8 5A 2A Power for CAN bus J12
F10 15A On/Off Relay Circuit
F12 5A 2A Power for CAN bus J13
F13 2A Status Light Circuit
F15 2A SR-4 Power Supply Circuit
F20 2A Alternator Sense Circuit
F22 10A Fresh Air Door Circuit
F25 7.5A High Pressure Cutout Circuit

Note The F5 preheat fuse is a “slow blow” type fuse. It is designed for use with the Yanmar trailer engine air pre-heater. Always replace the fuse with the TK specified fuse.

Smart FETs: Smart FETs in the base controller protect circuits and components.

High Pressure Cutout Switch: The high pressure cutout switch is located on the compressor discharge manifold. If the compressor discharge pressure becomes excessive, the switch opens the circuit to the run relay to stop the unit. The microprocessor will record Alarm Code 10.

High Pressure Relief Valve: This valve is designed to relieve excessive pressure in the refrigeration system. It is located on the receiver tank. If the high pressure relief valve opens, much of the refrigerant will be lost. Take the unit to a Thermo King dealer if this occurs.

Low Oil Level Switch: The low oil level switch closes if the oil drops below an acceptable level. If it stays closed for a specified time, the microprocessor shuts the unit down and records Alarm Code 66.

Low Oil Pressure Switch: The low oil pressure switch closes if the oil pressure drops below an acceptable level. If it stays closed for a specified time, the microprocessor shuts the unit down and records Alarm Code 19.

Preheat Buzzer: The preheat buzzer sounds when the controller energizes the preheat relay. This warns anyone near the unit that the controller is about to start the engine.

Overload Relay-Automatic Reset (SmartPower Units): An overload relay protects the standby electric motor. The overload relay opens the circuit to the electric motor if the motor overloads for any reason (e.g., low line voltage or improper power supply) while the unit is on electric standby operation. The microprocessor will record Alarm Code 90.