Genset Service and Pre-trip Testing - e-Tech Library User Manuals

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Container Edition SG 3500 Series

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.4: Battery Installation and Cable Routing
- 1.5: Battery Removal
- 1.6: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.7: Controller/Microprocessor Service Precautions
- 1.8: Welding on Refrigeration Units or Containers
- 1.9: High Pressure Fuel Hazards
- 1.10: First Aid
Chapter 2: Specifications
- 2.1: Generator
- 2.2: Electrical Control System
- 2.3: Engine
- 2.4: Belt Tension
- 2.5: SG 3500 Series Unit Weight
Chapter 3: Maintenance Inspection Schedule
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: EMI 3000
- 4.3: Microprocessor Controller
- 4.4: Unit Protection Devices
- 4.5: Voltage Option
Chapter 5: Photos, Illustrations, and Measurements
Chapter 6: Genset Model Features
Chapter 7: Controller and Operating Instructions
- 7.1: Controller Description
  - Controller Overview
  - Miscellaneous Controller Features
- 7.2: Navigating the Controller Menus
  - Hot keys
  - Directional and Confirmation Keys
- 7.3: Operating Instructions
  - 7.3.1: Pretrip Inspection
  - 7.3.2: Controller Interaction and Display
  - 7.3.3: Flashloading the controller
  - 7.3.4: Controller Display Menu
- 7.4: Genset Start-up and Initial Runtime
- 7.5: Genset Service and Pre-trip Testing
  - 7.5.1: Pre-trip Testing
  - 7.5.2: Manual Speed Control
  - 7.5.3: Service Mode
  - 7.5.4: Event logging
- 7.6: Alarms List
Chapter 8: Electrical Maintenance
- 8.1: Battery
- 8.2: Genset Battery Charger Specification
- 8.3: Microprocessor Controller
- 8.4: Fuses
- 8.5: Unit Wiring
- 8.6: Wire Harness Routing
- 8.7: Engine Oil Sensors
  - Engine Low Oil Pressure Switch
  - Engine Oil Level Sensor
Chapter 9: Engine Maintenance
- 9.1: EMI 3000
- 9.2: Engine Lubrication System
  - 9.2.1: Engine Oil Change
  - 9.2.2: Oil Filter Change
  - 9.2.3: Low Oil Pressure
- 9.3: Engine Cooling System
  - 9.3.1: Extended Life Coolant (ELC)
  - 9.3.2: Antifreeze Maintenance Procedure
  - 9.3.3: Bleeding Air from the Cooling System
  - 9.3.4: Engine Thermostat
  - 9.3.5: Coolant Level Switch
    - 9.3.5.1: Testing the Coolant Level Switch
    - 9.3.5.2: Checking the Float
    - 9.3.5.3: Replacing the Coolant Level Switch
- 9.4: Engine Fuel System
  - 9.4.1: Operation
  - 9.4.2: Fuel Line Routing
  - 9.4.3: Fuel System Fittings
  - 9.4.4: Maintenance
  - 9.4.5: Fuel Return Line Replacement
  - 9.4.6: Bleeding the Fuel System
  - 9.4.7: Draining Water from Fuel Tank
  - 9.4.8: Fuel Filter/Water Separator
  - 9.4.9: Fuel Filter and Water Separator Service
    - Filter Icon Identification
  - 9.4.10: Injection Pump and Engine Speed Control
  - 9.4.11: Injection Pump Removal
  - 9.4.12: Injection Pump Reinstallation
    - 9.4.12.1: Download Procedure for Injection Pump Replacement
- 9.5: Engine Valve Clearance Adjustment
- 9.6: Crankcase Breather
- 9.7: EMI 3000 Air Cleaner
- 9.8: Belts
  - 9.8.1: Water Pump Belt Service
- 9.9: Radiator and Fan Service
Chapter 10: Yanmar YSAD Diagnostic Engine Service
Chapter 11: Alternator Operation and Diagnosis
Chapter 12: Structural/Accessory Maintenance
- 12.1: Unit Inspection
- 12.2: Mounting Bolts
- 12.3: SGCO Clip-on Corner Clamp Unit Installation
- 12.4: SGCO Clip-on Corner Header Pin Unit Installation
Chapter 13: Telematics Information
- 13.1: Install of Telematics in the SGUM-3500
Chapter 14: Mechanical Diagnosis
Chapter 15: Diagram Index

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