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Container Edition SG 5000 Series

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.4: Battery Installation and Cable Routing
- 1.5: Battery Removal
- 1.6: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.7: Controller/Microprocessor Service Precautions
- 1.8: Welding on Refrigeration Units or Containers
- 1.9: High Pressure Fuel Hazards
- 1.10: First Aid
Chapter 2: Specifications
- 2.1: Generator
- 2.2: Electrical Control System
- 2.3: Engine
- 2.4: Controller Default Settings
- 2.5: SG 5000 Series Unit Weight
Chapter 3: Maintenance Inspection Schedule
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: EMI 3000
- 4.3: SG Microprocessor Controller
- 4.4: Unit Instruments
  - Indicator LEDs
- 4.5: Unit Protection Devices
- 4.6: Voltage Option
- 4.7: EcoPower
- 4.8: Fuel Level Sensor Option
Chapter 5: SG 5000 Photos, Illustrations, and Measurements
Chapter 6: Genset Model Features
Chapter 7: SG+ 1.5 Controller and Operating Instructions
- 7.1: SG+ 1.5 Controller Description
- 7.2: SG+ 1.5 - Navigating the Controller Menus
- 7.3: SG+ 1.5 New Controller Set Up
- 7.4: SG+ 1.5 Operating Instructions
  - 7.4.1: Pretrip Inspection
  - 7.4.2: Starting the Unit
  - 7.4.3: After Start Inspection
  - 7.4.4: Pretrip Inspection Test (PTI)
  - 7.4.5: Main Menu
  - 7.4.6: Data Menu
    - 7.4.6.1: Engine Menu
    - 7.4.6.2: Engine Lamps
    - 7.4.6.3: Generator
    - 7.4.6.4: Unit
    - 7.4.6.5: Internal States
  - 7.4.7: Alarm List Menu SG+ 1.5
  - 7.4.8: Message List Menu SG+ 1.5
    - Message Diagnosis
  - 7.4.9: Commands Menu
    - 7.4.9.1: Pretrip Inspection Test (PTI)
    - 7.4.9.2: Manual Function Test
    - 7.4.9.3: Speed Control
    - 7.4.9.4: ECU Service Menu
    - 7.4.9.5: Oil Priming
    - 7.4.9.6: Fuel Priming
    - 7.4.9.7: Clear P Codes
  - 7.4.10: Misc. Functions Menu
    - 7.4.10.1: C/F Temperature and Language Mode
    - 7.4.10.2: SW/HW Version (Software / Hardware)
    - 7.4.10.3: Timers
    - 7.4.10.4: Counters
    - 7.4.10.5: Date and Time
  - 7.4.11: Configuration Menu
    - 7.4.11.1: Controls
    - 7.4.11.2: Unit Configuration
    - 7.4.11.3: Option Configuration
    - 7.4.11.4: System Configuration
    - 7.4.11.5: MISCH Configuration
  - 7.4.12: Event Log Menu
    - 7.4.12.1: Events
    - 7.4.12.2: Fuel Events
    - 7.4.12.3: USB Copy Event Log
  - 7.4.13: LogView and Viewing SG+ Logs
  - 7.4.14: Setting Hour Meter Thresholds and Resetting Hour Meters
Chapter 8: Electrical Maintenance
- 8.1: Battery
- 8.2: 12 Vdc Charging System
- 8.3: Controller Battery Charger Test
- 8.4: Fuses
  - ECU Fuses
- 8.5: Relays
- 8.6: Unit Wiring
- 8.7: Wire Harness Routing
- 8.8: Glow Plugs
- 8.9: Engine Oil Sensors
  - Engine Low Oil Pressure Switch
  - Engine Oil Level Sensor
Chapter 9: Engine Maintenance
- 9.1: TK488CR/CRH Diesel Engine
  - 9.1.1: TK488CR/CRH Engine Service
- 9.2: Engine Lubrication System
  - 9.2.1: Engine Oil Change
  - 9.2.2: Oil Filter Change
  - 9.2.3: Low Oil Pressure
- 9.3: Engine Cooling System
  - 9.3.1: Extended Life Coolant (ELC)
  - 9.3.2: Antifreeze Maintenance Procedure
  - 9.3.3: Bleeding Air from the Cooling System
  - 9.3.4: Engine Thermostat
  - 9.3.5: Coolant Level Switch
    - 9.3.5.1: Testing the Coolant Level Switch
    - 9.3.5.2: Checking the Float
    - 9.3.5.3: Replacing the Coolant Level Switch
- 9.4: Engine Fuel System
  - 9.4.1: Operation
  - 9.4.2: Fuel Line Routing
  - 9.4.3: Fuel System Fittings
  - 9.4.4: Maintenance
  - 9.4.5: Draining Water from Fuel Tank
  - 9.4.6: Fuel System Diagrams
    - SGCO 5000 Unit Fuel System
    - SGUM 5000 Unit Fuel System
  - 9.4.7: Fuel Filter/Water Separator
  - 9.4.8: Fuel Filter and Water Separator Service
  - 9.4.9: Electric Fuel Pump
- 9.5: Bleeding the Fuel System
- 9.6: Exhaust Gas Recirculation (EGR) System
  - 9.6.1: Cleaning EGR Valve
  - 9.6.2: Cleaning EGR Cooler
- 9.7: Diesel Oxidation Catalyst (DOC) System
  - 9.7.1: Diesel Oxidation Catalyst (DOC) Installation
- 9.8: Engine Valve Clearance Adjustment
- 9.9: Crankcase Breather
- 9.10: EMI 3000 Air Cleaner
- 9.11: Water Pump Belt Service
- 9.12: Radiator and Fan Service
Chapter 10: Yanmar YSAD Diagnostic Engine Service
Chapter 11: Alternator Operation and Diagnosis
Chapter 12: Structural/Accessory Maintenance
- 12.1: Unit Inspection
- 12.2: Mounting Bolts
- 12.3: SGCM Unit Installation
- 12.4: SGCO Clip-on Corner Clamp Unit Installation
- 12.5: SGCO Clip-on Corner Header Pin Unit Installation
Chapter 13: Telematics Information
Chapter 14: Mechanical Diagnosis
Chapter 15: Diagram Index
Chapter 16: Controller Menu Guide

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Alternator Operation and Diagnosis

In this section:

Megohmmeter
Maintenance Procedures
General Description
Alternator Function
Alternator Diagnosis
Alternator Replacement

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