SG 5000 Photos, Illustrations, and Measurements
SGCO 5000 Front View
SGCO 5000 Front View (Covers Removed)
| 1. | Control Box Location | 9. | Alternator Assembly |
| 2. | Battery Location | 10. | Fuel Filter (Secondary) |
| 3. | Coolant Reservoir | 11. | Fuel Filter / Water Separator (Primary) |
| 4. | Air Filter Restriction Gauge | 12. | Electric Fuel Supply Pump |
| 5. | Air Filter Assembly | 13. | Engine Oil Filter |
| 6. | Engine | 14. | Engine Oil Cap / Fill Location |
| 7. | Cooling System Degas Tank, Pressure Cap, Coolant Level Switch | 15. | Oil Level Switch |
| 8. | Radiator |
SGCO 5000 Control Box (External)
SGCO 5000 Control Box (Internal)
| 1. | Relay - GPR Glow Plug | 8. | S13 - 30A - J9 to J13 Controller Fuse |
| 2. | Relay - EGR | 9. | Relay RL4 - Spare |
| 3. | Relay - STR Starter | 10. | Relay RL3 - Fuel Pump Relay |
| 4. | FS4 - 60A - FS4 Glow Plug Fuse | 11. | Relay RL2 - Run Relay |
| 5. |
Fuse Block FS1 -10A - ECU Fuse FS2 - 40A - Starter Solenoid Fuse |
12. | Relay RL1 - Ignition Relay |
| 6. | SI1 - RL1 – RL4 - 30A - Relay Fuse | 13. | Opto Isolator |
| 7. | SI2 - 30A - Battery Charger Fuse | 14. | Relay - Quad Relay |
SGCO 5000 Installation / Outline Pin Mounted
SGCO 5000 Installation / Outline Clamp Mounted #1
SGCO 5000 Installation / Outline Clamp Mounted #2
SGCO 5000 Installation / Outline Dual Mount #1
SGCO 5000 Installation / Outline Dual Mount #2
SGCO 5000 Installation / Outline Dual Mount #3
SGCO 5000 Installation / Outline Dual Mount #4
SGUM 5000 Front View
SGUM 5000 Front View (Covers Removed)
| 1. | Alternator Assembly | 8. | Air Filter Assembly |
| 2. | Engine | 9. | Electric Fuel Supply Pump |
| 3. | Cooling System Degas Tank and Pressure Cap | 10. | Engine Oil Filter |
| 4. | Radiator | 11. | Fuel Filter / Water Separator (Primary) |
| 5. | Battery Location | 12. | Fuel Filter (Secondary) |
| 6. | 460 or 230 VAC Power Receptacle Location | 13. | Coolant Reservoir |
| 7. | Control Box Location |
SGCO 5000 Control Box (External)
SGCO 5000 Control Box (Internal)
| 1. | Relay - GPR Glow Plug | 8. | S13 - 30A - J9 to J13 Controller Fuse |
| 2. | Relay - EGR | 9. | Relay RL4 - Spare |
| 3. | FS4 - 60A - Glow Plug Fuse | 10. | Relay RL3 - Fuel Pump Relay |
| 4. | Relay - STR Starter | 11. | Relay RL2 - Run Relay |
| 5. |
Fuse Block FS1 -10A - ECU Fuse FS2 - 40A - Starter Solenoid Fuse |
12. | Relay RL1 - Ignition Relay |
| 6. | SI1 RL1 - 30A - RL4 Relay Fuse | 13. | Opto Isolator |
| 7. | SI2 - 30A - Battery Charger Fuse | 14. | Relay - Quad Relay |
SGUM 5000 Installation / Outline #1
SGUM 5000 Installation / Outline #2
SGUM 5000 Installation / Outline #3
SGUM 5000 Installation Decal
Engine Component Locations #1 (TK488CRG1)
| 1. | SENSOR - flywheel, rpm | 7. | PUMP - fuel high pressure |
| 2. | COOLER - EGR | 8. | Oil Fill and Check Cap / Dipstick |
| 3. | INJECTOR (4) | 9. | STARTER |
| 4. | VALVE - EGR | 10. | SWITCH - oil pressure |
| 5. | SENSOR - EGR gas temperature | 11. | FILTER - Engine oil |
| 6. | SENSOR - air temperature, ambient |