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Container Edition SG 4000 Series

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.4: Battery Installation and Cable Routing
- 1.5: Battery Removal
- 1.6: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.7: Controller/Microprocessor Service Precautions
- 1.8: Welding on Refrigeration Units or Containers
- 1.9: High Pressure Fuel Hazards
- 1.10: First Aid
Chapter 2: Specifications
- 2.1: Generator
- 2.2: Electrical Control System
- 2.3: Engine
- 2.4: Radiator Fan Motor
- 2.5: Controller Default Settings
- 2.6: Series Unit Weight
Chapter 3: Maintenance Inspection Schedule
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: EMI 3000
- 4.3: SG+ Microprocessor Controller
- 4.4: Unit Instruments
  - Indicator LEDs
- 4.5: Unit Protection Devices
- 4.6: EcoPower
- 4.7: Fuel Level Sensor Option
Chapter 5: SG 4000 Photos, Illustrations, and Measurements
Chapter 6: Genset Model Features
Chapter 7: SG+ Controller and Operating Instructions
- 7.1: SG+ Controller Description
- 7.2: SG+ Navigating the Controller Menus
- 7.3: SG+ Operating Instructions
  - 7.3.1: Pretrip Inspection
  - 7.3.2: Starting the Unit
  - 7.3.3: After Start Inspection
  - 7.3.4: Pretrip Inspection Test (PTI)
  - 7.3.5: Main Menu
  - 7.3.6: Data Menu
    - 7.3.6.1: Engine Menu
    - 7.3.6.2: Engine Lamps
    - 7.3.6.3: Generator
    - 7.3.6.4: Unit
    - 7.3.6.5: Internal States
  - 7.3.7: Alarm List Menu SG+
  - 7.3.8: Message List Menu SG+
    - Message Diagnosis
  - 7.3.9: Commands Menu
    - 7.3.9.1: Pretrip Inspection Test (PTI)
    - 7.3.9.2: Manual Function Test
    - 7.3.9.3: ECU Service Menu
    - 7.3.9.4: Oil Priming
    - 7.3.9.5: System Setup
  - 7.3.10: Misc. Functions Menu
    - 7.3.10.1: C/F Temperature Mode
    - 7.3.10.2: SW/HW Version (Software / Hardware)
    - 7.3.10.3: Timers and Counters
    - 7.3.10.4: Date and Time
  - 7.3.11: Configuration Menu
    - 7.3.11.1: Setting Hour Meter Thresholds and Resetting Hour Meters
  - 7.3.12: Event Log Menu
    - 7.3.12.1: Event Log
    - 7.3.12.2: Fuel Events
    - 7.3.12.3: LogView and Viewing SG+ Logs
Chapter 8: SG+ 1.5 Controller and Operating Instructions
- 8.1: SG+ 1.5 Controller Description
- 8.2: SG+ 1.5 - Navigating the Controller Menus
- 8.3: SG+ 1.5 New Controller Set Up
- 8.4: SG+ 1.5 Operating Instructions
  - 8.4.1: Pretrip Inspection
  - 8.4.2: Starting the Unit
  - 8.4.3: After Start Inspection
  - 8.4.4: Pretrip Inspection Test (PTI)
  - 8.4.5: Main Menu
  - 8.4.6: Data Menu
    - 8.4.6.1: Engine Menu
    - 8.4.6.2: Engine Lamps
    - 8.4.6.3: Generator
    - 8.4.6.4: Unit
    - 8.4.6.5: Internal States
  - 8.4.7: Alarm List Menu SG+ 1.5
  - 8.4.8: Message List Menu SG+ 1.5
    - Message Diagnosis
  - 8.4.9: Commands Menu
    - 8.4.9.1: Pretrip Inspection Test (PTI)
    - 8.4.9.2: Manual Function Test
    - 8.4.9.3: Speed Control
    - 8.4.9.4: ECU Service Menu
    - 8.4.9.5: Oil Priming
    - 8.4.9.6: Fuel Priming
    - 8.4.9.7: Clear P Codes
    - 8.4.9.8: Timing Belt
  - 8.4.10: Misc. Functions Menu
    - 8.4.10.1: C/F Temperature and Language Mode
    - 8.4.10.2: SW/HW Version (Software / Hardware)
    - 8.4.10.3: Timers
    - 8.4.10.4: Counters
    - 8.4.10.5: Date and Time
  - 8.4.11: Configuration Menu
    - 8.4.11.1: Controls
    - 8.4.11.2: Unit Configuration
    - 8.4.11.3: Option Configuration
    - 8.4.11.4: System Configuration
    - 8.4.11.5: MISCH Configuration
  - 8.4.12: Event Log Menu
    - 8.4.12.1: Events
    - 8.4.12.2: Fuel Events
    - 8.4.12.3: USB Copy Event Log
  - 8.4.13: LogView and Viewing SG+ Logs
  - 8.4.14: Setting Hour Meter Thresholds and Resetting Hour Meters
Chapter 9: Electrical Maintenance
- 9.1: Battery
- 9.2: Relays SG+
- 9.3: Relays
- 9.4: Fuses
  - ECU Fuses
- 9.5: Unit Wiring
- 9.6: Wire Harness Routing
- 9.7: 12 Vdc Charging System
- 9.8: Glow Plugs
Chapter 10: Engine Maintenance
- 10.1: TKDV6 Diesel Engine
- 10.2: TKDV6 Engine Service
- 10.3: Engine Lubrication System
  - 10.3.1: Engine Oil Change
  - 10.3.2: Oil Filter Change
  - 10.3.3: Prime Lubrication System
  - 10.3.4: Low Oil Pressure
- 10.4: Engine Cooling System
  - 10.4.1: Extended Life Coolant (ELC)
  - 10.4.2: Antifreeze Maintenance Procedure
  - 10.4.3: Bleeding Air from the Cooling System
  - 10.4.4: Engine Thermostat
  - 10.4.5: Coolant Level Switch
    - 10.4.5.1: Testing the Coolant Level Switch
    - 10.4.5.2: Checking the Float
    - 10.4.5.3: Replacing the Coolant Level Switch
- 10.5: Engine Fuel System
  - 10.5.1: Operation
  - 10.5.2: Fuel Line Routing
  - 10.5.3: Fuel System Fittings
  - 10.5.4: Maintenance
  - 10.5.5: Draining Water from Fuel Tank
  - 10.5.6: Fuel Filter/Water Separator
  - 10.5.7: Fuel Filter and Water Separator Service
  - 10.5.8: Electric Fuel Pump
  - 10.5.9: Bleeding the Fuel System
- 10.6: Exhaust Gas Recirculation (EGR) System
- 10.7: Diesel Oxidation Catalyst (DOC) System
- 10.8: Timing Belt Replacement
- 10.9: EMI 3000 Air Cleaner
Chapter 11: Peugeot EXXODiag Diagnostic Engine Service
- Connecting and Using the Peugeot EXXODiag Diagnostic Tool
Chapter 12: Alternator Operation and Diagnosis
Chapter 13: Structural/Accessory Maintenance
- 13.1: Unit Inspection
- 13.2: Mounting Bolts
- 13.3: SGSM Typical Unit Installation
- 13.4: SGSM Keener Arm Unit Installation
- 13.5: SGCM Unit Installation
- 13.6: SGCO Clip-on Corner Clamp Unit Installation
- 13.7: Radiator
  - Radiator Fan Motor
  - Fan Installation for Separate Fan and Fan Motor
Chapter 14: Mechanical Diagnosis
Chapter 15: Diagram Index
Chapter 16: CONTROLLER MENU GUIDE
Chapter 17: Controller Menu Guide

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Engine Maintenance

In this section:

TKDV6 Diesel Engine
TKDV6 Engine Service
Engine Lubrication System
Engine Cooling System
Engine Fuel System
Exhaust Gas Recirculation (EGR) System
Diesel Oxidation Catalyst (DOC) System
Timing Belt Replacement
EMI 3000 Air Cleaner

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