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Container Edition SG 4000 Series

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.4: Battery Installation and Cable Routing
- 1.5: Battery Removal
- 1.6: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.7: Controller/Microprocessor Service Precautions
- 1.8: Welding on Refrigeration Units or Containers
- 1.9: High Pressure Fuel Hazards
- 1.10: First Aid
Chapter 2: Specifications
- 2.1: Generator
- 2.2: Electrical Control System
- 2.3: Engine
- 2.4: Radiator Fan Motor
- 2.5: Controller Default Settings
- 2.6: Series Unit Weight
Chapter 3: Maintenance Inspection Schedule
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: EMI 3000
- 4.3: SG+ Microprocessor Controller
- 4.4: Unit Instruments
  - Indicator LEDs
- 4.5: Unit Protection Devices
- 4.6: EcoPower
- 4.7: Fuel Level Sensor Option
Chapter 5: SG 4000 Photos, Illustrations, and Measurements
Chapter 6: Genset Model Features
Chapter 7: SG+ Controller and Operating Instructions
- 7.1: SG+ Controller Description
- 7.2: SG+ Navigating the Controller Menus
- 7.3: SG+ Operating Instructions
  - 7.3.1: Pretrip Inspection
  - 7.3.2: Starting the Unit
  - 7.3.3: After Start Inspection
  - 7.3.4: Pretrip Inspection Test (PTI)
  - 7.3.5: Main Menu
  - 7.3.6: Data Menu
    - 7.3.6.1: Engine Menu
    - 7.3.6.2: Engine Lamps
    - 7.3.6.3: Generator
    - 7.3.6.4: Unit
    - 7.3.6.5: Internal States
  - 7.3.7: Alarm List Menu SG+
  - 7.3.8: Message List Menu SG+
    - Message Diagnosis
  - 7.3.9: Commands Menu
    - 7.3.9.1: Pretrip Inspection Test (PTI)
    - 7.3.9.2: Manual Function Test
    - 7.3.9.3: ECU Service Menu
    - 7.3.9.4: Oil Priming
    - 7.3.9.5: System Setup
  - 7.3.10: Misc. Functions Menu
    - 7.3.10.1: C/F Temperature Mode
    - 7.3.10.2: SW/HW Version (Software / Hardware)
    - 7.3.10.3: Timers and Counters
    - 7.3.10.4: Date and Time
  - 7.3.11: Configuration Menu
    - 7.3.11.1: Setting Hour Meter Thresholds and Resetting Hour Meters
  - 7.3.12: Event Log Menu
    - 7.3.12.1: Event Log
    - 7.3.12.2: Fuel Events
    - 7.3.12.3: LogView and Viewing SG+ Logs
Chapter 8: SG+ 1.5 Controller and Operating Instructions
- 8.1: SG+ 1.5 Controller Description
- 8.2: SG+ 1.5 - Navigating the Controller Menus
- 8.3: SG+ 1.5 New Controller Set Up
- 8.4: SG+ 1.5 Operating Instructions
  - 8.4.1: Pretrip Inspection
  - 8.4.2: Starting the Unit
  - 8.4.3: After Start Inspection
  - 8.4.4: Pretrip Inspection Test (PTI)
  - 8.4.5: Main Menu
  - 8.4.6: Data Menu
    - 8.4.6.1: Engine Menu
    - 8.4.6.2: Engine Lamps
    - 8.4.6.3: Generator
    - 8.4.6.4: Unit
    - 8.4.6.5: Internal States
  - 8.4.7: Alarm List Menu SG+ 1.5
  - 8.4.8: Message List Menu SG+ 1.5
    - Message Diagnosis
  - 8.4.9: Commands Menu
    - 8.4.9.1: Pretrip Inspection Test (PTI)
    - 8.4.9.2: Manual Function Test
    - 8.4.9.3: Speed Control
    - 8.4.9.4: ECU Service Menu
    - 8.4.9.5: Oil Priming
    - 8.4.9.6: Fuel Priming
    - 8.4.9.7: Clear P Codes
    - 8.4.9.8: Timing Belt
  - 8.4.10: Misc. Functions Menu
    - 8.4.10.1: C/F Temperature and Language Mode
    - 8.4.10.2: SW/HW Version (Software / Hardware)
    - 8.4.10.3: Timers
    - 8.4.10.4: Counters
    - 8.4.10.5: Date and Time
  - 8.4.11: Configuration Menu
    - 8.4.11.1: Controls
    - 8.4.11.2: Unit Configuration
    - 8.4.11.3: Option Configuration
    - 8.4.11.4: System Configuration
    - 8.4.11.5: MISCH Configuration
  - 8.4.12: Event Log Menu
    - 8.4.12.1: Events
    - 8.4.12.2: Fuel Events
    - 8.4.12.3: USB Copy Event Log
  - 8.4.13: LogView and Viewing SG+ Logs
  - 8.4.14: Setting Hour Meter Thresholds and Resetting Hour Meters
Chapter 9: Electrical Maintenance
- 9.1: Battery
- 9.2: Relays SG+
- 9.3: Relays
- 9.4: Fuses
  - ECU Fuses
- 9.5: Unit Wiring
- 9.6: Wire Harness Routing
- 9.7: 12 Vdc Charging System
- 9.8: Glow Plugs
Chapter 10: Engine Maintenance
- 10.1: TKDV6 Diesel Engine
- 10.2: TKDV6 Engine Service
- 10.3: Engine Lubrication System
  - 10.3.1: Engine Oil Change
  - 10.3.2: Oil Filter Change
  - 10.3.3: Prime Lubrication System
  - 10.3.4: Low Oil Pressure
- 10.4: Engine Cooling System
  - 10.4.1: Extended Life Coolant (ELC)
  - 10.4.2: Antifreeze Maintenance Procedure
  - 10.4.3: Bleeding Air from the Cooling System
  - 10.4.4: Engine Thermostat
  - 10.4.5: Coolant Level Switch
    - 10.4.5.1: Testing the Coolant Level Switch
    - 10.4.5.2: Checking the Float
    - 10.4.5.3: Replacing the Coolant Level Switch
- 10.5: Engine Fuel System
  - 10.5.1: Operation
  - 10.5.2: Fuel Line Routing
  - 10.5.3: Fuel System Fittings
  - 10.5.4: Maintenance
  - 10.5.5: Draining Water from Fuel Tank
  - 10.5.6: Fuel Filter/Water Separator
  - 10.5.7: Fuel Filter and Water Separator Service
  - 10.5.8: Electric Fuel Pump
  - 10.5.9: Bleeding the Fuel System
- 10.6: Exhaust Gas Recirculation (EGR) System
- 10.7: Diesel Oxidation Catalyst (DOC) System
- 10.8: Timing Belt Replacement
- 10.9: EMI 3000 Air Cleaner
Chapter 11: Peugeot EXXODiag Diagnostic Engine Service
- Connecting and Using the Peugeot EXXODiag Diagnostic Tool
Chapter 12: Alternator Operation and Diagnosis
Chapter 13: Structural/Accessory Maintenance
- 13.1: Unit Inspection
- 13.2: Mounting Bolts
- 13.3: SGSM Typical Unit Installation
- 13.4: SGSM Keener Arm Unit Installation
- 13.5: SGCM Unit Installation
- 13.6: SGCO Clip-on Corner Clamp Unit Installation
- 13.7: Radiator
  - Radiator Fan Motor
  - Fan Installation for Separate Fan and Fan Motor
Chapter 14: Mechanical Diagnosis
Chapter 15: Diagram Index
Chapter 16: CONTROLLER MENU GUIDE
Chapter 17: Controller Menu Guide

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Electrical Maintenance

In this section:

Battery
Relays SG+
Relays
Fuses
Unit Wiring
Wire Harness Routing
12 Vdc Charging System
Glow Plugs

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