Unit Protection Devices

Coolant Temperature Switch: The coolant temperature switch closes if the coolant level drops below an acceptable level. If it stays closed for a specified time, the microprocessor records Alarm Code 37.

Engine Coolant Temperature Sensor: The microprocessor uses the engine coolant temperature sensor to monitor the engine coolant temperature. If the engine coolant temperature rises above an acceptable level, the microprocessor records Alarm Code 41 and possibly 18. The microprocessor might also shut the unit down.

High Pressure Cutout Switch: The high pressure cutout switch is located on the compressor discharge manifold. If the compressor discharge pressure becomes excessive, the switch opens the circuit to the run relay to stop the unit. The microprocessor will record Alarm Code 10.

High Pressure Relief Valve: This valve is designed to relieve excessive pressure in the refrigeration system. It is located on the receiver tank. If the high pressure relief valve opens, much of the refrigerant will be lost. Take the unit to a Thermo King dealer if this occurs.

Low Oil Level Switch: The low oil level switch closes if the oil drops below an acceptable level. If it stays closed for a specified time, the microprocessor shuts the unit down and records Alarm Code 66.

Low Oil Pressure Switch: The low oil pressure switch closes if the oil pressure drops below an acceptable level. If it stays closed for a specified time, the microprocessor shuts the unit down and records Alarm Code 19.

Preheat Buzzer: The preheat buzzer sounds when the controller energizes the preheat relay. This warns anyone near the unit that the controller is about to start the engine.

Overload Relay - Automatic Reset (Electric Standby)(SmartPower): An overload relay protects the standby electric motor. The overload relay opens the circuit to the electric motor if the motor overloads for any reason (e.g., low line voltage or improper power supply) while the unit is on electric standby operation. The microprocessor will record Alarm Code 90.

Smart FETs: Smart FETs in the base controller protect some circuits and components from an overcurrent condition.

Fuses: A number of fuses, located on the base controller, protect various circuits and components. The base controller is located inside the control box.

Fuse Size Function
F2 15A 2AB Power
F3 40A Fuel Solenoid/Starter Circuit
F4 None No Fuse - Not installed in this particular application.
F5 60A Preheat Circuit (See Note)
F6 15A High Speed Solenoid Circuit
F7 2A 8FP - CAN bus
F8 5A CAN connector J12
F9 5A CAN connector J14
F10 10A 8X Power (Install Fuse in Upper Position)
F11 10A Zone 1 LLS (Spectrum units only)
F12 5A CAN connector J13
F13 2A Status Light Circuit
F15 p/s On/Off Relay
F20 2A Alternator Sense Circuit
F25 7.5A High Pressure Cutout Circuit
Note The F5 preheat fuse is a “slow blow” type fuse. It is designed for use with the your particular trailer engine air pre-heater. Always replace the fuse with the TK specified Fuse Size Function fuse.
Fuse Size Function
F2 15A 2AB Power
F3 40A Fuel Solenoid/Starter Circuit
F4 None No Fuse - All Bosch and Thermo King Alternators
F5 60A Preheat Circuit (See Note)
F6 15A High Speed Solenoid Circuit
F7 2A 8FP - CAN bus
F8 5A CAN connector J12
F9 5A CAN connector J14
F10 10A 8X Power (Install Fuse in Upper Position)
F12 5A CAN connector J13
F13 2A Status Light Circuit
F15 p/s On/Off Relay
F20 2A Alternator Sense Circuit
F25 7.5A High Pressure Cutout Circuit
Note The F5 preheat fuse is a “slow blow” type fuse. It is designed for use with the Yanmar trailer engine air pre-heater. Always replace the fuse with the TK specified fuse.