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Superfreezer CRR DF MP3000/MP3000a

- i Preface For None
- ii Introduction
Chapter 1: Safety Precautions
- 1.1: Danger, Warning, Caution, and Notice
- 1.2: General Practices
- 1.3: Refrigerant Hazards
- 1.4: Electrical Hazards
  - High Voltage
  - Low Voltage
- 1.5: Electrostatic Discharge Precautions
  - Electrostatic Discharge and the Controller
- 1.6: Welding on Refrigeration Units or Containers
- 1.7: First Aid
- 1.8: Identifying Unit Safety and Warning Decals
- 1.9: Serial Number Location
Chapter 2: Service Guide
Chapter 3: Specifications
- 3.1: Full Cool Operation Net Cooling Capacity
- 3.2: System Net Defrost Heating Capacity
- 3.3: Evaporator Airflow
- 3.4: R-134a Refrigeration System
- 3.5: R-23 Refrigeration System
- 3.6: Electrical System
- 3.7: Microprocessor Controller
- 3.8: Physical Specifications
- 3.9: Compressor Torque — 3D Copeland Compressor Bolt Torque
- 3.10: Metric Hardware Torque Charts
Chapter 4: Unit Description
- 4.1: General Description
- 4.2: Operating Modes
  - Frozen Loads
Chapter 5: Operating Instructions
- 5.1: Basic Unit Controls, Instruments and Protection Devices
  - Unit Control Box
  - MP3000/MP3000a Controller
- 5.2: R-134a Refrigeration System Controls, Instruments and Protection Devices
- 5.3: R-23 Refrigeration System Controls, Instruments and Protection Devices
- 5.4: Pretrip Inspection
- 5.5: Power Selection
- 5.6: Pre-load Operation
  - Pre-Trip Conditions
  - Pre-Trip Checks
- 5.7: Loading Procedure
- 5.8: Post Load Procedure
- 5.9: Starting the Unit on Ship
- 5.10: Post Trip Procedure
Chapter 6: Microprcessor Controller
Chapter 7: Electrical Maintenance
Chapter 8: Refrigeration Maintenance
- 8.1: Introduction
- 8.2: Tools
- 8.3: Vacuum Pump
- 8.4: Filters and Cartridges
- 8.5: Refrigerant Recovery Equipment
- 8.6: Detecting Leaks
- 8.7: Special Service Fittings
- 8.8: Oil Acid Test
- 8.9: Checking Compressor Oil
- 8.10: Isolate Compressor
- 8.11: Service Valve Positions
- 8.12: Gauge Manifold Connections
- 8.13: Low Side Pump Down (R-134a Compressor Only)
- 8.14: Gauge Manifold Set
  - Using a New Gauge Manifold Set
  - Gauge Manifold Valve Positions
- 8.15: Gauge Manifold Set Installation and Removal
- 8.16: Checking Refrigerant Charge
  - 8.16.1: Checking the R-134a Refrigerant Charge
  - 8.16.2: Checking the R-23 Refrigerant Charge
- 8.17: Receiver Tank Sight Glass
- 8.18: Leak Testing Refrigeration System
- 8.19: Using Pressurized Nitrogen
- 8.20: Recovering Refrigerant from System
  - 8.20.1: Recovery for System Repair
    - R-134a Vapor Recovery
    - R-134a Liquid Recovery
- 8.21: Evacuation and Cleanup of Refrigeration System
  - 8.21.1: Unit Preparation and Hookup
  - 8.21.2: Unit Evacuation
  - 8.21.3: Pressure Rise Test
  - 8.21.4: Factors Affecting Speed of System Evacuation
  - 8.21.5: Heat Saves Time
- 8.22: Charging System with Refrigerant
- 8.23: Compressor Replacement
  - Removal
  - Installation
- 8.24: Condenser Coil Replacement
- 8.25: Filter Drier Replacement
  - Removal
  - Installation
- 8.26: Evaporator Expansion Valve (TXV) Replacement
- 8.27: Expansion Valve Replacement
  - Removal
  - Installation
- 8.28: Heat Exchanger Replacement
  - Removal
  - Installation
- 8.29: Receiver Tank Replacement
  - Removal
  - Installation
- 8.30: High Pressure Cutout Switch Replacement
  - Removal
  - Installation
- 8.31: Liquid Line Solenoid Valve Replacement (R-134a System Only)
  - Removal
  - Installation
- 8.32: Low Pressure Cutout Switch Replacement
  - Removal
  - Installation
Chapter 9: Servicing the Unit
- 9.1: Taking Care of the Structure
Chapter 10: Diagnostics
- 10.1: Introduction
- 10.2: Mechanical Diagnostics
- 10.3: Refrigeration Diagnostics
- 10.4: Alarm Codes, Descriptions and Corrective Actions
Chapter 11: Diagrams
- 11.1: Diagram Index

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Operating Instructions

In this section:

Basic Unit Controls, Instruments and Protection Devices
R-134a Refrigeration System Controls, Instruments and Protection Devices
R-23 Refrigeration System Controls, Instruments and Protection Devices
Pretrip Inspection
Power Selection
Pre-load Operation
Loading Procedure
Post Load Procedure
Starting the Unit on Ship
Post Trip Procedure

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