Operating Modes

Note See Microprocessor Controller chapter for complete sequence of operation.

A sequence start of the required loads occurs during initial start-up of the unit and when a control mode shift requires the compressors to start. As the controller relays and unit loads energize, the controller LCD display shows the setpoint temperature. The controller LED display shows the controlling (return) air sensor temperature.

Frozen Loads

Temperature control by the controller is based on the return air sensor temperature. The evaporator fans operate continuously on low speed (except during defrost).

  • Cooling until return air temperature decreases to 1 C (1.8 F) below setpoint. Minimum 15 minute compressor ON (running) time and 10 minute compressor OFF time prevents rapid cycling between Cool and Null modes.

  • Null until return air temperature increases to 1 C (1.8 F) above setpoint. Both compressors and the condenser fan stop while the evaporator fans operate on low speed during the null mode.

  • Defrost: Resistance heaters turn ON during defrost while the evaporator fans stop.

A Demand Defrost can be initiated by the controller when the temperature difference between the return air sensor and setpoint increases to a pre-set value and a minimum of 6 hours of compressor ON (running) time have elapsed since the previous defrost.

A Defrost Timer also initiates defrost every 12 hours. During extended unit operation, timed defrost intervals increase 6 hours each time a timed defrost occurs without a demand defrost in between. Maximum time interval is 36 hours. The Defrost Timer resets if the unit is OFF more than 12 hours or the setpoint is changed more than 5 C (9 F).

Unit Front View

1. Evaporator Access Door 6. Power Cord Storage Compartment
2. Heater Access Panel Location 7. Supply Air Sensor Probe Holder
3. Condenser Fan 8. Control Box
4. R-23 Compressor Compartment 9. Vacuum Pressure Valve Location (for Box Ventilation)
5. R-134a Compressor Compartment    

Evaporator Section — Front View

1. Evaporator Fan Blade 4. Defrost (Evaporator Coil) Sensor Location
2. Evaporator Fan Motor 5. Return Air Sensor Probe Holder
3. Evaporator Coil    

Vacuum Valve

1. Vacuum Valve (located behind condenser grille cover), earlier 2. Vacuum Valve (located behind condenser grille cover), current

Power Cord Storage Compartment

1. Control Box 4. Ambient Sensor Location
2. Thermometer Sampling Port 5. Power Plug and Cord
3. Supply Air Sensor Probe Holder    

Control Box and Microprocessor Controller

1. MP3000/MP3000a Controller 5. Special Function Keypad
2. LED Display (Return or Supply Air Temperature Display and Status Indicator LEDs) 6. Unit On/Off Switch
3. LCD Display (Setpoint Temperature, Message and Retrieval Controller Main Menu Tree Display) 7. Communications Connector for Data Retrieval
4. General Purpose Keypad 8. Circuit Breaker

Controller and Remote Monitoring Modem

1. Remote Monitoring Modem 9. Heat Relay
2. RMM Connection Cable 10. Datalogger Cable Connection to Main Relay Board
3. Battery Cable Connection to Controller 11. Cable No. 2 Connection to Main Relay Board
4. Cable No. 2 Connection to Controller 12. Phase Sensor Relays
5. Datalogger Cable Connection to Datalogger 13. Evaporator Fan Relay – Low Speed
6. Download Cable Connection to Controller 14. Condenser Fan Relay
7. Cable No. 1 Connection to Controller 15. Cable No. 1 Connection to Main Relay Board
8. Control Power Transformer (28 Vac, 29 Vac, 40 Vac)    

Controller and Remote Monitoring Modem

1. MP3000/MP3000a Controller with Integral Datalogger 9. Control Power Transformer (28 Vac, 29 Vac, 40 Vac)
2. Remote Monitoring Modem 10. Heat Relay
3. RMM Connection Cable 11. Cable No. 3 Connection to Main Relay Board
4. Battery Cable Connection to Controller 12. Cable No. 2 Connection to Main Relay Board
5. Cable No. 2 Connection to Controller 13. Phase Sensor Relays
6. Download Cable Connection to Controller 14. Evaporator Fan Relay – Low Speed
7. Cable No.3 Connection to Controller 15. Condenser Fan Relay
8. Cable No.1 Connection to Controller 16. Cable No. 1 Connection to Main Relay Board

Unit Control Box with Door Open

1. Remote Monitoring Modem 5. R-134a Compressor Contactor
2. MP3000/MP3000a Controller 6. Main Relay Board
3. 32 Ampere Main Power Circuit Breaker 7. 12 Vdc Battery
4. R-23 Scroll Compressor Contactors (2)    

Refrigeration System

1. R-23 Suction Pressure Gauge Line Connection 2. R-23 Suction Line

R-23 Compressor Compartment

1. R-23 Discharge Pressure Gauge 7. R-23 Lower Receiver Tank Sight Glass
2. R-23 Suction Pressure Gauge 8. Suction Service Valve
3. R-23 Scroll Compressor 9. Suction Service Fitting
4. Compressor Discharge Temperature Sensor 10. R-23 Receiver Tank
5. Compressor Oil Sight Glass 11. Discharge Service Valve
6. Oil Fill Fitting 12. Discharge Service Fitting

Additional R-23 Refrigeration System Components

1. R-23 Compressor Discharge Valve 4. Receiver Tank
2. R-23 High Pressure Cutout Switch 5. Schrader Valve Service Fitting for R-23 Charging
3. R-23 Expansion Valve 6. Receiver Tank Sight Glass

R-134a Compressor Compartment

1. Discharge Service Valve 6. Compressor Oil Sight Glass
2. R-134a Discharge Pressure Gauge 7. Suction Service Valve
3. R-134a Suction Pressure Gauge 8. Suction Service Fitting
4. Compressor Oil Fill Fitting 9. R-134a High Pressure Cutout Switch
5. R-134a Compressor 10. Compressor Discharge Temperature Sensor

Additional R-134a Refrigeration System Components and Plate Heat Exchanger

1. R-134a Receiver Tank 5. Dehydrator (Filter Drier)
2. Receiver Tank Service Fitting 6. Liquid Line Solenoid
3. Receiver Tank Sight Glass 7. R-134a Expansion Valve
4. Liquid Line Ball (Service) Valve 8. R-23/R-134a Plate Heat Exchanger (behind panel)

Unit Back View

1. Evaporator Grille 6. Controller Communications and Data Retrieval Connection
2. Unit Gasket 7. USDA1 Sensor Connection
3. Top Rear Plate 8. USDA2 Sensor Connection
4. Sensor Connector Assembly 9. USDA3 Sensor Connection
5. Bottom Rear Plate    

Unit Back View — Pressure Regulators and Buffer Tanks

1. Constant Pressure Regulator (R-23 System) 3. Sensor Connector Assembly
2. Buffer Receiver Tanks – 5 Total (R-23 System) 4. Crankcase Pressure Regulator (R-23 System)

Unit Back View — Electric Heaters and Evaporator Coil

1. Electric Heaters 3. Expansion Valve Feeler Bulb (R-23 System)
2. Evaporator Coil (R-23 System)