Other Electrical Considerations

    Danger
  • Hazardous Voltage and Risk of Injury
  • Always switch off the high voltage energy supply and disconnect the orange electric cable in the PDU before working on the unit.

Controller Service

Precautions must be taken to prevent electrostatic discharge when servicing the Controller and related components. A potential difference less than that required to create a small spark between a finger and a doorknob can cause severe damage to solid state components.

LV Battery

Always disconnect the negative battery terminal (-) first when removing a battery. Connect the positive terminal (+) first when installing a battery. This is important because the frame is grounded to the negative battery terminal. If the negative terminal is still connected, a complete circuit exists from the positive terminal of the battery to the frame. Metal objects contacting the positive side and the frame simultaneously will cause sparks or arcing. If there are sufficient hydrogen gases emitted from the battery, an explosion might occur, causing equipment damage, serious injury, even death.

Always cover battery terminals to prevent them from making contact with metal components.

HV Battery

Always switch off the high voltage energy supply and disconnect the electric cable before working on the unit.

    Danger
  • Hazardous Voltage and Risk of Injury
  • This unit is equipped with high voltage electrical components capable of causing serious injury or death. Turning the unit’s Service Switch to the Off position ONLY prevents the unit from operating. 400/800 VDC, 230 VAC, and 12 VDC voltage is still present in the electrical power system components any time the unit is connected to the Battery Electric Vehicle (BEV) battery bank, Battery Management System (BMS), and unit 12 VDC battery. ONLY qualified individuals should service, repair, or replace any of the electrical power system components, including fuses.